熱門關鍵詞: 臺灣圓臺磨床 磨床生產廠家 精密數控磨床 雙工位立軸圓臺平面磨床
磨床的種類多、應用廣、對于加工人員也有一定的要求。很多時候我們需要加工高精度的工件,那磨床的哪些因素會影響工件加工的精度呢?今天磨床生產廠家 勤龍磨床的小編來帶大家看一下,讓大家對于磨床有更深的了解。
1. 磨床的幾何精度
機床(chuang)制造或(huo)多或(huo)少有誤(wu)差存在。這種誤(wu)差將在工(gong)件加工(gong)時不同程度(du)反映到工(gong)件上來,而影響其工(gong)件的加工(gong)精度(du)。一般有主軸的徑(jing)向跳動和軸向竄動,工(gong)作(zuo)臺等(deng)運(yun)動部(bu)件移動的直線度(du),工(gong)作(zuo)部(bu)件的相互(hu)位置誤(wu)差和傳(chuan)動誤(wu)差等(deng)。
砂(sha)輪(lun)(lun)主軸(zhou)(zhou)的(de)徑向(xiang)跳(tiao)動(dong)(dong)(dong)和(he)軸(zhou)(zhou)向(xiang)竄動(dong)(dong)(dong)及磨(mo)(mo)(mo)床(chuang)頭(tou)(tou)架運(yun)動(dong)(dong)(dong)誤(wu)差(cha)大,不(bu)(bu)(bu)(bu)僅影響磨(mo)(mo)(mo)削(xue)(xue)后(hou)的(de)工(gong)(gong)件表(biao)面(mian)(mian)粗糙度(du),還會使工(gong)(gong)件產生圓度(du)和(he)端(duan)(duan)面(mian)(mian)跳(tiao)動(dong)(dong)(dong),造成磨(mo)(mo)(mo)削(xue)(xue)過(guo)程中(zhong)(zhong)(zhong)火花不(bu)(bu)(bu)(bu)均勻。工(gong)(gong)作臺移(yi)動(dong)(dong)(dong)在(zai)(zai)垂(chui)直(zhi)面(mian)(mian)不(bu)(bu)(bu)(bu)垂(chui)直(zhi)時,在(zai)(zai)內、外圓磨(mo)(mo)(mo)床(chuang)上(shang),影響工(gong)(gong)件母(mu)線(xian)的(de)直(zhi)線(xian)性(xing),在(zai)(zai)平(ping)面(mian)(mian)磨(mo)(mo)(mo)床(chuang)磨(mo)(mo)(mo)削(xue)(xue)平(ping)面(mian)(mian),造成工(gong)(gong)件平(ping)面(mian)(mian)度(du)誤(wu)差(cha)大。外圓磨(mo)(mo)(mo)床(chuang)的(de)砂(sha)輪(lun)(lun)主軸(zhou)(zhou)軸(zhou)(zhou)中(zhong)(zhong)(zhong)心(xin)線(xian)和(he)內圓磨(mo)(mo)(mo)床(chuang)砂(sha)輪(lun)(lun)軸(zhou)(zhou)軸(zhou)(zhou)中(zhong)(zhong)(zhong)心(xin)線(xian)與工(gong)(gong)件頭(tou)(tou)架軸(zhou)(zhou)中(zhong)(zhong)(zhong)心(xin)線(xian)不(bu)(bu)(bu)(bu)等高,在(zai)(zai)磨(mo)(mo)(mo)削(xue)(xue)內、外錐(zhui)體時,工(gong)(gong)件母(mu)線(xian)是雙曲(qu)線(xian)。砂(sha)輪(lun)(lun)主軸(zhou)(zhou)軸(zhou)(zhou)中(zhong)(zhong)(zhong)心(xin)線(xian)對(dui)工(gong)(gong)作臺移(yi)動(dong)(dong)(dong)方向(xiang)不(bu)(bu)(bu)(bu)平(ping)行,影響磨(mo)(mo)(mo)削(xue)(xue)后(hou)的(de)工(gong)(gong)件端(duan)(duan)面(mian)(mian)平(ping)直(zhi)度(du)。磨(mo)(mo)(mo)床(chuang)的(de)傳(chuan)動(dong)(dong)(dong)誤(wu)差(cha),對(dui)螺紋磨(mo)(mo)(mo)削(xue)(xue)和(he)齒(chi)輪(lun)(lun)磨(mo)(mo)(mo)削(xue)(xue)的(de)加工(gong)(gong)精度(du)影響很大。
2. 磨床的剛度
它是指磨(mo)床(chuang)承受外力(磨(mo)削力)時,其部(bu)(bu)件(jian)抵抗變(bian)(bian)形(xing)的(de)(de)能力。也即是在(zai)同樣的(de)(de)磨(mo)削力的(de)(de)情況下,部(bu)(bu)件(jian)變(bian)(bian)形(xing)越小,表(biao)示剛(gang)度越大(da)(da)。反之,部(bu)(bu)件(jian)變(bian)(bian)形(xing)大(da)(da),表(biao)示此部(bu)(bu)件(jian)剛(gang)度就(jiu)小。這些(xie)變(bian)(bian)形(xing)的(de)(de)大(da)(da)小,破壞(huai)了(le)磨(mo)床(chuang)靜(jing)態的(de)(de)原始幾(ji)何精度,將引起(qi)工件(jian)的(de)(de)加工誤差(cha)的(de)(de)大(da)(da)小。所以(yi)剛(gang)度好的(de)(de)機(ji)床(chuang),工件(jian)的(de)(de)加工精度高。
3. 熱變形
磨床(chuang)內(nei)部的熱(re)源(yuan)分布不(bu)(bu)(bu)均勻,各(ge)個部位(wei)在(zai)運動(dong)中(zhong)產生的熱(re)量(liang)多(duo)少也(ye)(ye)不(bu)(bu)(bu)同(tong),外界熱(re)源(yuan)對(dui)機(ji)(ji)床(chuang)各(ge)部位(wei)的影響也(ye)(ye)不(bu)(bu)(bu)一樣(yang),零部件因材料不(bu)(bu)(bu)同(tong)的熱(re)膨脹系數也(ye)(ye)不(bu)(bu)(bu)相同(tong),造成機(ji)(ji)床(chuang)各(ge)部分不(bu)(bu)(bu)同(tong)的微量(liang)變(bian)形,使機(ji)(ji)床(chuang)原始幾(ji)何精(jing)度(du)(du)(du)下降,而影響工件的加(jia)工精(jing)度(du)(du)(du)。所以(yi)精(jing)密磨床(chuang)最好安裝(zhuang)在(zai)恒溫室使用,以(yi)防止溫度(du)(du)(du)的變(bian)化(hua)對(dui)機(ji)(ji)床(chuang)和工件的精(jing)度(du)(du)(du)產生影響。
4. 磨床運動部件爬行
磨床工作臺砂(sha)輪架等運動部(bu)件在作微量周(zhou)期進給或低速連續移動時,出現(xian)運動不均(jun)勻的現(xian)象,通(tong)稱(cheng)為爬(pa)行。當磨床有這種現(xian)象發(fa)生(sheng)時,使磨削(xue)過程中的進給不均(jun)勻,而影響(xiang)工件磨削(xue)表面粗糙度。
5. 磨床的振動
磨床在磨削過(guo)程(cheng)中產生振(zhen)動(dong),使砂輪和(he)工件問相對(dui)位置發(fa)生周期性的變動(dong),使工件表面產生振(zhen)紋,嚴重影響加工質量和(he)精(jing)度。
以(yi)上(shang)就(jiu)是磨(mo)床(chuang)生產廠(chang)家勤龍磨(mo)床(chuang)小編整理的(de)關于磨(mo)床(chuang)加(jia)工精度(du)的(de)相關內(nei)容(rong),除了我們上(shang)述提到(dao)的(de)幾(ji)個影響因素之外,還有使用的(de)工藝(yi)方(fang)法等(deng),這些都(dou)是我們需要注意的(de)內(nei)容(rong)。
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